Ckewing3901, I just saw your post and like you, I am always looking for a easier or better way to do something,
I googled making applique circles, and the first one I saw I had never seen before. Not probably for really small
circles, but it looks like something I will try. Sarah Fielke uses a cardboard circle on wrong side and tin foil on the other side of the cut out fabric circle
pinches the tin foil around the circle with the cardboard and then irons. It came out nice and perfectly shaped. If she had sprayed the fabric with
a little starch it would even have a crisper
edge. I took a screen shot of some you may want to google and watch. HelenW