I have made a wonderful ironing surface that I can't imagine doing without! I cut a piece of 3/8" (?) thick plywood 48" x 30" for the base.
I cut a piece of Aubrey's BLOCKING BOARD PAD to fit the board and covered the pad with muslin (calico?) then covered the muslin with a piece of cotton duck (canvas?) The muslin and duck are just pulled taut and stapled to the back of the board. When the cotton duck gets soiled (I use a lot of starch) I just pull the staples out and throw it in the wash.
I made it 48" wide so I can iron a full width of fabric without having to shift it. I made it 30" across so I can easily reach the far side to smooth the fabric for ironing. I just lay the board on top of my regular ironing board and can easily lift it off to move it to another location, or to drop the ironing board to a lower level so I can press while sitting at my sewing machine. All the extra space on my ironing surface has really spoiled me!
I really like the BLOCKING BOARD PAD because I can stab pins straight into it to block fabrics or quilt blocks and the pins hold securely while I steam the project into shape. (This is one of the techniques that will be used in the 2013 BOM "Two Of Us".)
The board and fabrics should be easily available everywhere, but you might want to check with Aubrey at Golden Hands Industries in Atlanta, GA USA (1-800-990-1392) for the BLOCKING BOARD PAD-(product number GHpad4). It is advertised as "Hydrofobic". It retains heat but not moisture. Lots better than using batting for a padding because the batting will retain moisture.
"The 100% nylon needle-punched synthetic monofiliment flannel is made especially for laundry and dry cleaning establishments."
The pad is 3/8" thick and comes 30" x 61" for $29.95 USD. It is easily cut with sturdy scissors and if you get this size you will have extra for hot pads or oven mitts or pot holders if you would like, or you can have Aubrey cut it to size for you.
I have no affiliation with Golden Hands Industries, but I have been using my pad for decades and am absolutely satisfied with the product and the service I get from the company. I've made several of these ironing surfaces for others and they are also thrilled with them.
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