BJ (Sewdreamy) has pretty much covered it all, and most important is to ensure that you thread your bobbin for embroidery. Threading the bobbin for regular sewing while using the embroidery module sometimes accounts for the mess on the back. Every once in a while, I have found that the 60 wt thread gave me the same effect you have had on your embroidery... try switching your bobbin thread to the same thread you are using in the top and see if that makes a difference. I found that the 60 wt thread (I mostly use Bottom Line by Superior because of its lint-free properties) works best in dense embroideries and occasionally does not work well in the simpler ones (the line quilting you are referring to). For example, Isacord thread in top and bottom are very compatible. On an aside note, I would advise against using any embroideries in a quilt sandwich that use a dense satin stitch (that is,with underlays). Satin stitch and quilt sandwich together are more often a mess than not in the 830. Ask me how I know... When I've taken the design into the V6 software and changed the satin stitch to a simpler stitch or taken out some of the underlay, the design would work just fine on the quilt sandwich. Finally, always do a test on exactly what you will ultimately be working on. If you will be embroidering on a quilt sandwich, then test on a sample quilt sandwich, not on fabric with stabilizer.
On a different note, if you ever end up with tension problems that you cannot figure out on the sewing side of your machine, you can do a test of your tension). This is how you do it on the sewing side of your machine:
1. Rethread the bobbin for regular sewing
2. Select stitch #2 for zig zag (make sure you have your 9 mm throat plate in place)
3. Adjust stitch width to 6 and stitch length to .4 (save these settings to your personal program for future reference)
4. Stitch out this zigzag stitch for a few inches on the fabric of your choice with a stabilizer behind it to do a tension check. Change the tension as needed to get a perfectly flat satin stitch (no fabric bunching up under the stitches) with good tension on both side of the fabric. Whatever tension you end up with will be a good starting point for whatever else you do with that particular fabric and thread. I have never done it with a quilt sandwich so I am not sure what the effect would be.
Hope this helps. I would love to know whether any of what BJ or I offered you helps so we can keep the advice in our toolboxes.
Cheers,
Renata